Effect of three-orifice baffles orientation on the flow and thermal-hydraulic performance: experimental analysis for net and oscillatory flows

Abstract

Three-orifice baffles equally spaced along a circular tube are investigated as a means for heat transfer enhancement under net, oscillatory and compound flows. An unprecedented, systematic analysis of the relative orientation of consecutive baffles -- aligned or opposed -- is accomplished to assess the changes induced on the flow structure and their impact on the thermal-hydraulic performance. The results cover the Nusselt number, the net and oscillatory friction factors and the instantaneous velocity fields using PIV in an experimental campaign with a 32 mm tube diameter. The study is conducted in the range of net Reynolds numbers $50 < Re_n < 1000$ and oscillatory Reynolds numbers $0 < Re_{osc}< 750$, for a dimensionless amplitude $x_0/D = 0.5$ and $Pr=65$. In absence of oscillatory flow, opposed baffles advance the transition to turbulence from $Re_n = 100$ to $50$, increasing the net friction factor (40 %) for $Re_n > 50$ and the Nusselt number (maximum of 27 %) for $Re_n < 150$. When an oscillatory flow is applied, augmentations caused by opposed baffles are only observed for $Re_n < 150$ and $Re_{osc} < 150$. Above $Re_n$, $Re_{osc}>150$, opposed baffles are not recommended for the promotion of heat transfer, owing to friction penalties. However, the chaotic mixing and lack of short-circuiting between baffles observed with flow velocimetry over a wide range of operational conditions point out the interest of this configuration to achieve plug flow.