Coherent EUV scatterometry of 2D periodic structure profiles with mathematically optimal experimental design

Abstract

Extreme ultraviolet (EUV) scatterometry is an increasingly important metrology that can measure critical parameters of periodic nanostructured materials in a fast, accurate, and repeatable manner and with high sensitivity to nanoscale structure and material composition. Because of this, EUV scatterometry could support manufacturing of semiconductor devices or polymer metamaterials, addressing the limitations of traditional imaging methods such as resolution and field of view, sample damage, throughput, or low sensitivity. Here we use EUV scatterometry to measure the profile of an industrially relevant 2D periodic interconnect structure, using $λ= 29$ nm light from a table-top high harmonic generation source. We show that EUV scatterometry is sensitive to out-of-plane features with single-nanometer sensitivity. Furthermore, we also apply a methodology based on the Fisher information matrix to optimize experimental design parameters, such as incidence angles and wavelength, to show how measurement sensitivity can be maximized. This methodology reveals the strong dependence of measurement sensitivity on both incidence angle and wavelength $-$ even in a simple two-parameter case. Through a simultaneous optimization of incidence angles and wavelength, we determine that the most sensitive measurement of the quantities of interest can be made at a wavelength of $\sim$14 nm. In the future, by reducing sample contamination due to sample preparation, deep sub-nanometer sensitivity to axial profiles and 2D structures will be possible. Our results are an important step in guiding EUV scatterometry towards increased accuracy and throughput with a priori computations and by leveraging new experimental capabilities.