3D Printable Soft Liquid Metal Sensors for Delicate Manipulation Tasks

Lois Liow; Jonty Milford; Emre Uygun; Andre Farinha; Vinoth Viswanathan; Josh Pinskier; David Howard

Home/Archive/arXiv

arXiv · 2509.17389

3D Printable Soft Liquid Metal Sensors for Delicate Manipulation Tasks

Lois Liow·Jonty Milford·Emre Uygun·Andre Farinha·Vinoth Viswanathan·Josh Pinskier·David Howard

View original source ↗Read source document ↗Export metadata ↓

Abstract

Robotics and automation are key enablers to increase throughput in ongoing conservation efforts across various threatened ecosystems. Cataloguing, digitisation, husbandry, and similar activities require the ability to interact with delicate, fragile samples without damaging them. Additionally, learning-based solutions to these tasks require the ability to safely acquire data to train manipulation policies through, e.g., reinforcement learning. To address these twin needs, we introduce a novel method to print free-form, highly sensorised soft 'physical twins'. We present an automated design workflow to create complex and customisable 3D soft sensing structures on demand from 3D scans or models. Compared to the state of the art, our soft liquid metal sensors faithfully recreate complex natural geometries and display excellent sensing properties suitable for validating performance in delicate manipulation tasks. We demonstrate the application of our physical twins as 'sensing corals': high-fidelity, 3D printed replicas of scanned corals that eliminate the need for live coral experimentation, whilst increasing data quality, offering an ethical and scalable pathway for advancing autonomous coral handling and soft manipulation broadly. Through extensive bench-top manipulation and underwater grasping experiments, we show that our sensing coral is able to detect grasps under 0.5 N, effectively capturing the delicate interactions and light contact forces required for coral handling. Finally, we showcase the value of our physical twins across two demonstrations: (i) automated coral labelling for lab identification and (ii) robotic coral aquaculture. Sensing physical twins such as ours can provide richer grasping feedback than conventional sensors providing experimental validation of prior to deployment in handling fragile and delicate items.

Explore related subjects

cs.RO

Keep this discovery

Explore connections, maps & timelines

BibTeX RIS

Lois Liow, Jonty Milford, Emre Uygun, Andre Farinha, Vinoth Viswanathan, Josh Pinskier, David Howard. 2025-09-22. 3D Printable Soft Liquid Metal Sensors for Delicate Manipulation Tasks. https://arxiv.org/abs/2509.17389

Cite the original work for its findings. Save a collection to share your selection of sources.

KEEP EXPLORING

Related papers

arXiv2026

Physics-Guided Residual Reinforcement Learning for Humanoid Narrow-Path Traversal

Traversing narrow paths is challenging for humanoid robots due to the sparse and safety-critical footholds required. Purely template-based or end-to-end reinforcement learning-based methods suffer from such harsh terrains. This paper proposes a two stage training framework for such narrow path traversing tasks, coupling a template-based foothold planner with a low-level foothold tracker from Stage-I training and a lightweight perception aided foothold modifier from Stage-II training. With the curriculum setup from flat ground to narrow paths across stages, the resulted controller in turn learns to robustly track and safely modify foothold targets to ensure precise foot placement over narrow paths. This framework preserves the interpretability from the physics-based template and takes advantage of the generalization capability from reinforcement learning, resulting in easy sim-to-real transfer. The learned policies outperform purely template-based or reinforcement learning-based baselines in terms of success rate, centerline adherence and safety margins. Validation on a Unitree G1 humanoid robot yields successful traversal of a 0.2m wide and 3m long beam for 20 trials without any failure.

cs.RO↗

arXiv2026

HERMES: A Holistic End-to-End Risk-Aware Multimodal Embodied System with Vision-Language Models for Long-Tail Autonomous Driving

End-to-end autonomous driving models increasingly benefit from large vision-language models for semantic understanding, yet safe and reliable planning under long-tail conditions remains challenging, particularly in mixed-traffic environments involving heterogeneous road users and rare safety-critical interactions. This paper proposes HERMES, a holistic risk-aware end-to-end multimodal driving framework that explicitly incorporates long-tail semantic knowledge into trajectory planning. HERMES employs a foundation-model-assisted annotation pipeline to construct structured Long-Tail Scene Context and Long-Tail Planning Context, capturing hazard-centric scene information, maneuver intent, and risk-aware planning guidance. A Tri-Modal Driving Module then integrates multi-view visual observations, historical ego-motion, and long-tail semantic instructions through intent- and risk-aware conditioning for trajectory generation. Extensive experiments on a large-scale real-world long-tail driving benchmark demonstrate consistent improvements over representative recent baselines in overall planning performance and across diverse safety-critical scenarios. Ablation studies further validate the effectiveness and complementary roles of the major components within HERMES.

cs.RO↗

arXiv2026

StageCraft: Execution Aware Mitigation of Distractor and Obstruction Failures in VLA Models

Large scale pre-training on text and image data along with diverse robot demonstrations has helped Vision Language Action models (VLAs) to generalize to novel tasks, objects and scenes. However, these models are still susceptible to failure in the presence of execution-time impediments such as distractors and physical obstructions in the robot's workspace. Existing policy improvement methods finetune base VLAs to improve generalization, yet they still struggle in unseen distractor settings. To address this problem, we investigate whether internet-scale pretraining of large vision-language models (VLMs) can be leveraged to reason about these impediments and mitigate policy failures. To this end, we propose StageCraft, a training-free approach to improve pretrained VLA policy performance by manipulating the environment's initial state using VLM-based in-context reasoning. StageCraft takes policy rollout videos and success labels as input and leverages VLM's reasoning ability to infer which objects in the initial state need to be manipulated to avoid anticipated execution failures. StageCraft is an extensible plug-and-play module that does not introduce additional constraints on the underlying policy, and only requires a few policy rollouts to work. We evaluate performance of state-of-the-art VLA models with StageCraft and show an absolute 40% performance improvement across three real world task domains involving diverse distractors and obstructions. Our simulation experiments in RLBench empirically show that StageCraft tailors its extent of intervention based on the strength of the underlying policy and improves its performance with more in-context samples. Videos of StageCraft in effect can be found at https://stagecraft-decorator.github.io/stagecraft/ .

cs.RO↗