Towards Autonomous Commissioning of Industrial Drives via Multi-Objective Bayesian Optimization

Abstract

The commissioning of industrial electric drives still relies heavily on manual tuning of cascaded control loops, requiring expert knowledge and significant time. In this paper, we propose a fully automated approach for tuning the current control loop of industrial drives using Bayesian Optimization (BO) directly on real hardware, without requiring a system model or firmware modifications. The drive is treated as a black-box system, and the controller parameters are iteratively updated through closed-loop experiments. The tuning problem is formulated as a multi-objective optimization task that directly minimizes tracking error, time-weighted error, overshoot, and oscillatory behavior, enabling the identification of Pareto-optimal controller configurations. To address discrete parameters, noisy evaluations, and limited budgets, we adopt a multivariate Tree-structured Parzen Estimator (TPE) as the underlying BO strategy. The proposed method operates under practical industrial constraints, including communication latency and limited evaluation budgets. The experimental validation on a real motor drive system under no-load conditions shows that the method achieves performance comparable to expert tuning within a few minutes and without human intervention. Results show that Gaussian Process (GP)-based BO can yield highly competitive final solutions, but TPE-based BO is better aligned with this setting due to faster convergence, richer Pareto-front approximation, and lower computational overhead.