The semi-explicit nonsmooth Newmark time integrator for robust unilateral contact in dynamic fragmentation simulations

Abstract

Numerical simulations of solids undergoing dynamic fragmentation, a problem characterized by dynamic fracture and dense contacts, require accurately capturing the transition from a solid continuum to interacting fragments. We use the finite-element method with the extrinsic cohesive zone model for fracture. For contact, conventional penalty-based methods often exhibit numerical instabilities in dynamic collision-rich settings. To address this, we adapt and validate a novel semi-explicit time-integration scheme: the Nonsmooth Newmark (NSN) method for unilateral contact. Based on Nonsmooth Contact Dynamics, this formulation strongly enforces contact constraints at the velocity level. Within this scheme, bulk dynamics and fracture are integrated explicitly, while contact is integrated implicitly. Benchmark tests demonstrate that the NSN scheme achieves accuracy comparable to established nonsmooth methods and outperforms penalty-based approaches by orders of magnitude. Although it incurs a higher per-step computational cost, its enhanced stability permits significantly larger time steps, yielding overall efficiency comparable to purely explicit approaches on 1D benchmarks. We applied this framework to 1D fragmentation in both free and confined expansions. Results reveal confinement shifts the fracture energy budget from local fragment kinetic energy to larger-scale global system kinetic energy. Counterintuitively, compared to fully elastic contact, adding contact dissipation reduces fracture energy yet increases the final fragment count. This contact dissipation reduces vibration within damaged fragments, allowing cleaner stress-wave propagation and better damage localization to drive full separation. These results establish the NSN scheme as a robust tool for generating high-fidelity fragmentation statistics.