An Exact Combinatorial Branch-and-Bound Algorithm for the Job Sequencing and Tool Switching Problem

Abstract

The Job Sequencing and Tool Switching Problem (SSP) is a well-known combinatorial optimization problem arising in the context of flexible manufacturing. Since the seminal work of Tang and Denardo (1988), the SSP has received significant attention in the literature, leading to the development of numerous exact and heuristic approaches. Despite these efforts, several benchmark instances proposed decades ago and containing only 20 jobs have remained unsolved to proven optimality. In this work, we propose an exact algorithm for the SSP, namely the Combinatorial Branch-and-Bound (C-B\&B) algorithm, which combines two distinct branch-and-bound algorithms, each introducing novel features compared with the existing literature. The former relies on a new branching scheme designed to reduce the size of the implicit enumeration tree, together with a collection of new bounding functions. The latter builds on the branching scheme introduced by Laporte et al. (2004) and strengthens it with a new bounding function and two dominance rules. Within C-B\&B, these exact algorithms are complemented by a preprocessing phase that incorporates a new branch-and-bound-based heuristic capable of rapidly generating a high-quality initial incumbent solution. Extensive computational experiments show that C-B\&B represents a strong breakthrough over previously published approaches, proving optimality for more instances with significantly less computational effort and closing several benchmark instances that have remained open for decades.