Search arXiv⌕ Search
Home/Archive/arXiv

arXiv · 2609.29461

Dynamic production control and deadlock prevention in conveyor equipped manufacturing systems

Claudio Castiglione·Erica Pastore·Arianna Alfieri
View original source ↗Read source document ↗Export metadata ↓

Abstract

Flexible CONWIP approaches enable the dynamic production control to align production performance with production targets in the presence of high-fluctuating demand and system variability. However, frequently changing the WIP level might generate nervousness and, thus, can be practically infeasible. This paper investigates the combined use of job sequencing and routing to enable dynamic control in a CONWIP system comprising six unreliable workstations interconnected by conveyor carousels. Job sequencing and routing have been investigated using scenario analysis and discrete-event simulation. The results shed light on the effectiveness of the proposed approach, which improves throughput and enables dynamic production control without changing the WIP level. The results also provide managerial insights for system design, considering the impacts of the job-handling system (transport) and the minimum digital and technological requirements from Industry 4.0 for implementing the proposed approach.

Explore related subjects

cs.CE

Keep this discovery

Explore connections, maps & timelines

BibTeXRIS

Claudio Castiglione, Erica Pastore, Arianna Alfieri. 2026-09-24. Dynamic production control and deadlock prevention in conveyor equipped manufacturing systems. https://arxiv.org/abs/2609.29461

Cite the original work for its findings. Save a collection to share your selection of sources.

KEEP EXPLORING

Related papers

arXiv2026

Centering Drives Normalization Gains: Price-Offset Nuisances in Cross-Sectional Return Prediction

Cross-sectional return prediction from raw intraday bars is sensitive to each instrument price level, an additive nuisance under a return-ranking hypothesis. We test whether removing this offset, rather than rescaling amplitudes or changing the encoder, explains gains on a point-in-time CSI~300 five-minute panel. We evaluate eight parameter-matched encoders with and without RevIN normalization; a parameter-free ladder then separates identity, scale-only, centering, last-value referencing, differencing, and standardization across all fields and restricted channels. Centering drives the reliable effect, while scale-only normalization does not help. All eight paired effects are positive and survive Holm correction on raw rank IC, after style residualization, and after further residualizing on short-term reversal. Among six stronger encoders, gains of 0.0376-0.0567 exceed the 0.0109 spread of normalized IC (0.0830-0.0939). Price-only standardization retains 93--101% of the all-field gain. These results place the main effect in transformed price-channel offset removal rather than amplitude scaling or encoder choice.

cs.CE↗
arXiv2026

AFT Neural Function Approximators for 1D Nonlinear Force Laws

Nonlinear contacts and friction strongly influence the vibration response of assembled structures, but their accurate numerical treatment is computationally demanding. The harmonic balance method is widely used to compute periodic steady-state responses, yet the required alternating frequency-time scheme becomes costly for nonsmooth and hysteretic nonlinearities and must be repeated throughout the nonlinear solution process. Here we show that this procedure can be replaced by neural networks that directly map displacement Fourier coefficients to nonlinear force coefficients and provide the corresponding Jacobian through automatic differentiation. The surrounding solver and continuation algorithms remain unchanged for the computation of frequency response curves. The neural networks exclusively learn individual nonlinear elements rather than complete system responses. Physics-based nondimensionalization and phase normalization facilitate the learning process and enable a single trained network to cover a wide range of parameter combinations. Building on the cubic spring, unilateral spring, and Jenkins elements considered here, the approach points toward a reusable library of nonlinear-element surrogates that can be combined in arbitrary number and location within a mechanical system. By bypassing the iterative force evaluation in time domain, the method offers favorable computational scaling for high-resolution analyses and systems with many nonlinear elements.

cs.CE↗
arXiv2026

KATOsuper: Surrogate-accelerated neural topology optimization with sensitivity-consistent Fourier neural operators

Topology optimization (TO) remains computationally intensive due to repeated finite element analysis (FEA) evaluations required at each iteration. While neural network-based surrogates offer potential acceleration, existing approaches often suffer from gradient inconsistency between predicted objectives and sensitivities, leading to optimization instability. This work presents KATOsuper, an objective-agnostic framework that couples neural-reparameterized topology optimization with a Sensitivity-Consistent Fourier Neural Operator (SC-FNO). The framework employs the forward_split architecture, which derives deployed sensitivities via automatic differentiation through the predicted objective field and thereby preserves consistency between the predicted objective and the gradient used for optimization. The case studies include three 2D benchmark problems and three 3D structures considering compliance or stress minimization. A physics-informed multi-channel input encoding with Fourier position embedding enables resolution-invariant learning, supporting zero-shot extrapolation beyond the training resolution, with useful performance at moderate scaling factors and topology-preserving exploration at up to 64x without retraining. The framework extends to 3D through KATO3D, featuring novel KANConv3D blocks with learnable B-spline activations. KATOsuper demonstrates 15--110x deployment-time speedup over MATLAB baselines while maintaining competitive optimality, with the clearest gains observed in complex 3D and stress-optimization cases. The insight that sensitivity direction matters more than magnitude enables robust optimization even with approximate physics evaluation, extensible to other differentiable physics-driven design objectives.

cs.CE↗