Multi-Fidelity Machine Learning for Predicting Startup Stress Growth and Strain Hardening in Wormlike Micellar Solutions

Abstract

Wormlike micellar solutions exhibit formulation-dependent nonlinear startup responses, including stress overshoot, undershoot, and strain hardening, making prediction across compositions and shear rates challenging. We developed a multi-fidelity machine-learning framework to predict stress-growth curves in cetylpyridinium chloride (CPyCl)-based wormlike micelles from sparse experimental measurements. The framework combines a low-fidelity analytical model describing the overall startup response with high-fidelity experimental data capturing formulation-specific nonlinear features. This approach addresses the limited and uneven coverage of salt chemistry, concentration, and shear rate without relying solely on data-intensive neural-network training. The trained model predicts complete stress-growth responses at untested shear rates and enables extraction of strain-hardening characteristics from interpolated curves. By augmenting sparse rheological measurements, the framework provides a basis for exploring relationships among formulation variables, linear viscoelastic properties, and nonlinear startup behavior, while supporting more efficient characterization of wormlike micellar solutions.