arXiv subjects

Alessandro Roncone

Publications and source records attributed to Alessandro Roncone.

At least 19 recordsLinked to original sources

arXiv2026

GOLEM: Modular Humanoid Autonomy Towards Electric Vehicle Battery Disassembly

Disassembling end-of-life electric vehicle (EV) battery packs is dull and dangerous work, performed almost entirely by humans. We present GOLEM (Generalized Open Library of Embodied Modules), an end-to-end, open-source system architecture for EV battery disassembly with the Unitree H1-2 humanoid robot in which walking, manipulation, dynamic stability, navigation, and spatial memory are independent modules with abstract interfaces, so that methods are easily developed, interchanged, and compared. GOLEM is deployed as a Docker-based ROS 2 abstraction in which MuJoCo and IsaacLab digital twins expose interfaces matching the physical robot. GOLEM's composability and per-module customization enable development and demonstration of humanoid EV battery disassembly, from simulation to reality. GOLEM provides fair comparison between humanoid modules, enabling evaluation as a capability ladder, in which one module is characterized at a time and added as a rung: LiDAR-inertial navigation places the robot within 13.0cm of a 6m goal; a learned standing controller recovers from external disturbances that sampling-based lower-body MPC does not; and grasping loosened fasteners from a real Hyundai Ioniq 5 pack degrades from 97% tethered to 87% free-standing to 37% under navigation-induced pose variance. Source code is available at the project page https://golem-humanoid.github.io

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arXiv2026

MorphIt: Flexible Spherical Approximation of Robot Morphology for Representation-driven Adaptation

What if a robot could rethink its own morphological representation to better meet the demands of diverse tasks? Most robotic systems today treat their physical form as a fixed constraint rather than an adaptive resource, forcing the same rigid geometric representation to serve applications with vastly different computational and precision requirements. We introduce MorphIt, a novel spherical approximation framework that treats morphological representation as a tunable resource. MorphIt enables automatic task-driven morphological adaptation through gradient-based optimization with tunable parameters that provide explicit control over the accuracy-efficiency tradeoff. Unlike existing approaches that rely on either labor-intensive manual specification or inflexible computational methods optimized for visualization rather than robotics, MorphIt generates spherical approximations up to 100x faster than optimization-based methods while maintaining superior geometric fidelity. Quantitative evaluations demonstrate that MorphIt outperforms baseline approaches and achieves better mesh approximation with fewer spheres. Through seamless integration with existing robotics infrastructure, MorphIt enables enhanced capabilities in collision detection accuracy, contact-rich interaction simulation, and navigation through confined spaces. By dynamically adapting geometric representations to task requirements, robots can now exploit their physical embodiment as an active resource rather than an inflexible parameter, opening new frontiers for manipulation in environments where physical form must continuously balance precision with computational tractability.

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arXiv2026

Toward Geometry-Scalable Whole-Body Touch for Humanoids: A 3D-Printed Conformal EIT Skin

Whole-body tactile sensing is a prerequisite for humanoids that operate in contact-rich human environments, but conventional taxel arrays scale poorly with surface area, wiring complexity, and robot-specific curvature. We present a conformal electrical impedance tomography tactile skin fabricated through a geometry-adaptable additive-manufacturing workflow. A flexible conductive TPU layer forms a continuous sensing domain, while contact-induced coupling with conductive patches produces boundary voltage changes that are reconstructed using a one-step Gauss-Newton EIT solver. We first characterize the electromechanical design space of the layered structure and show that low-resistance contact-enhancement patches and a porous conductive TPU sensing layer improve sensitivity while preserving printability. We then validate contact localization on a planar prototype, a curved U-shaped prototype, and a qualitative iCub-face-shaped geometry. The curved sensor achieves a mean localization error of 6 mm over 18 contact positions without supervised post-processing. These results suggest that additively manufactured tomographic skins can reduce the morphology-specific redesign burden for humanoid tactile coverage and provide a practical route toward large-area contact sensing for human-centered deployment.

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arXiv2026

Compliant Sphere Lattice Contact: Distributed Contact Modeling for Sphere-Based Robot Representations

Contact planning in robotics requires models that are both computationally efficient and physically accurate. Sphere-based robot representations satisfy the first requirement by enabling fast collision checking and differentiable geometry, but sacrifice physical accuracy by relying on point contact which cannot capture contact patch area, pressure distributions, rotational stiffness, or frictional moments. We introduce Compliant Sphere Lattice Contact (CSLC), a distributed contact model that operates natively on sphere representations by modeling the robot interface as a compliant lattice of surface spheres connected through anchor and lateral springs. When pressed against an object, the lattice deforms to produce a spatially distributed contact patch that improves the physical accuracy of sphere-based contact. We validate CSLC across two independent solvers and show preliminary results demonstrating contact patch formation and improved grasp stability.

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arXiv2026

Counterfactual Reasoning and Environment Design for Active Preference Learning

For effective real-world deployment, robots should adapt to human preferences, such as balancing distance, time, and safety in delivery routing. Active preference learning (APL) learns human reward functions by presenting trajectories for ranking. However, existing methods often struggle to explore the full trajectory space and fail to identify informative queries, particularly in long-horizon tasks. We propose CRED, a trajectory generation method for APL that improves reward estimation by jointly optimizing environment design and trajectory selection. CRED "imagines" new scenarios through environment design and uses counterfactual reasoning -- by sampling rewards from its current belief and asking "What if this reward were the true preference?" -- to generate a diverse and informative set of trajectories for ranking. Experiments in GridWorld and real-world navigation using OpenStreetMap data show that CRED improves reward learning and generalizes effectively across different environments.

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arXiv2026

Risk-Aware Preference Learning for Stochastic Outcomes

Learning reward functions from human preferences is a widely used approach for aligning robot behavior with user expectations in human-robot interaction. Most existing approaches assume that humans evaluate uncertain outcomes using expected utility (EU), aggregating outcome utilities linearly with their probabilities. However, behavioral evidence shows that humans are systematically risk-sensitive, overweighting rare negative events and exhibiting loss aversion. We study the consequences of this mismatch in social robot navigation, where safety-critical outcomes (e.g., collisions) are rare but highly consequential. We compare EU with Cumulative Prospect Theory (CPT), a nonlinear model of human decision-making, within a Bradley-Terry preference learning framework. Our preliminary experiments show that when preferences are generated by risk-sensitive users, CPT-based learners recover reward functions with substantially lower regret compared to EU-based learners. Our results highlight the importance of modeling human risk sensitivity when learning rewards from preferences over stochastic robot outcomes.

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arXiv2026

Environment Design for Reliable Shared Autonomy with Probabilistic Guarantees

Shared autonomy enables humans and robots to collaboratively perform tasks by combining human input with autonomous assistance. Most prior work focuses on improving intent inference under a fixed environment, overlooking how workspace design itself affects inference difficulty. We observe that the physical arrangement of objects directly influences the separability of candidate goals under noisy user inputs. We formulate workspace design as an optimization problem and derive a probabilistic correctness guarantee under a bounded noise model. Through simulation experiments across multiple tabletop scenarios, we show that optimized layouts improve goal inference reliability and reduce ambiguity compared to baseline arrangements. We further demonstrate a real-world shared autonomy system that integrates the proposed inference framework. This highlights the role of environment design as a complementary axis for improving shared autonomy systems.

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arXiv2026

ShelfAware: Real-Time Semantic Localization in Quasi-Static Environments with Low-Cost Sensors

Many indoor workspaces are quasi-static: their global geometric layout is stable, but local semantics change continually, producing repetitive geometry, dynamic clutter, and perceptual noise that defeat standard vision-based localization. We present ShelfAware, a semantic particle filter for robust global localization that treats scene semantics as statistical evidence over object categories rather than fixed quantity landmarks. ShelfAware fuses a depth likelihood with a category-centric semantic similarity and uses a precomputed bank of semantic viewpoints to perform inverse semantic proposals inside Monte Carlo Localization (MCL), yielding fast, targeted hypothesis generation on low-cost, vision-only hardware. To demonstrate perception-agnostic scalability, we evaluate ShelfAware across two domains. In a rigorously controlled mock retail environment, ShelfAware achieves a 97% global localization success rate, maintaining the highest tracking success (66%) across cart, wearable, and dynamic occlusion conditions. Furthermore, in a 3,500 sq. ft. operational grocery store leveraging an open-vocabulary vision pipeline, ShelfAware significantly outperforms both geometric and fixed-quantity semantic baselines. By modeling semantics distributionally and leveraging inverse proposals, ShelfAware resolves geometric aliasing, providing an infrastructure-free building block for mobile and assistive robots in dynamic real-world environments.

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arXiv2026

Compliant Explicit Reference Governor for Contact Friendly Robotic Manipulators

This paper introduces the Compliant Explicit Reference Governor (CERG), a modular reference management system that enables robots to interact physically with their environment under provable guarantees. The CERG is an intermediate layer that can be placed between a high-level planner and a low-level controller: it enforces operational constraints and enables smooth transitions between free-motion and contact operations. The CERG ensures safety by limiting the total energy available to the robotic arm at the time of contact. In the absence of contact, however, the CERG does not penalize the system performance. Simulation and hardware experiments validate the CERG on increasingly complex systems.

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arXiv2026

Efficient Multi-Robot Motion Planning with Precomputed Translation-Invariant Edge Bundles

Solving multi-robot motion planning (MRMP) requires generating collision-free kinodynamically feasible trajectories for multiple interacting robots. We introduce Kinodynamic Translation-Invariant Edge Bundles or KiTE-Extend, a planner-agnostic action selection mechanism for sampling-based kinodynamic motion planning. KiTE-Extend uses a library of trajectory segments computed offline to guide action selection during online planning, improving the ability of existing planners to identify feasible motion segments without altering state propagation, collision checking, or cost evaluation, and without changing their theoretical guarantees. While KiTE-Extend can modestly improve single-agent planners, its benefits are most clear in the multi-agent setting, where it is able to explore more effectively and significantly improve planning through the dense spatiotemporal constraints introduced by robot-robot interaction. Through experiments on multiple kinodynamic systems and environments, we show that KiTE-Extend reduces planning time and improves scalability across the three most common MRMP paradigms: centralized, prioritized, and conflict-based.

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arXiv2026

Egocentric Tactile and Proximity Sensors as Observation Priors for Humanoid Collision Avoidance

Collision-free motion is often aided by tactile and proximity sensors distributed on the body of the robot due to their resistance to occlusion as opposed to external cameras. However, how to shape the sensor's properties, such as sensing coverage; type; and range, to enable avoidant behavior remains unclear. In this work, we present a reinforcement learning framework for whole-body collision avoidance on a humanoid H1-2 robot and use it to characterize how sensor properties shape learned avoidance behavior. Using dodgeball as a benchmark task, we ablate the properties of sensors distributed across the upper body of the robot and find that raw proximity measurements can substitute for explicit object localization provided the sensing range is sufficient and that sparse non-directional proximity signals outpace dense directional alternatives in sample efficiency.

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arXiv2026

Improving Sensing Coverage and Compliance of 3D-Printed Artificial Skins Through Multi-Modal Sensing and Soft Materials

3D-printed artificial skins are a scalable approach to whole-body tactile and proximity coverage, but prior implementations have been limited to unimodal sensing and rigid materials. To improve the practical usability of 3D-printed artificial skins, we present a hybrid time-of-flight (ToF) and self-capacitance (SC) sensing skin that demonstrates multi-modal sensing integration, soft compliant coverings for impact absorption and pressure sensing, and a streamlined electrical interface between printed conductive traces and external electronics. We show that combining ToF and SC modalities enables contact detection, scene reconstruction, and pressure-correlated tactile responses with the compliant covering by deploying six artificial skin units with 40 sensing elements over an FR3 robot arm.

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arXiv2026

Physically Accurate Rigid-Body Dynamics in Particle-Based Simulation

Robotics demands simulation that can reason about the diversity of real-world physical interactions, from rigid to deformable objects and fluids. Current simulators address this by stitching together multiple subsolvers for different material types, resulting in a compositional architecture that complicates physical reasoning. Particle-based simulators offer a compelling alternative, representing all materials through a single unified formulation that enables seamless cross-material interactions. Among particle-based simulators, position-based dynamics (PBD) is a popular solver known for its computational efficiency and visual plausibility. However, its lack of physical accuracy has limited its adoption in robotics. To leverage the benefits of particle-based solvers while meeting the physical fidelity demands of robotics, we introduce PBD-R, a revised PBD formulation that enforces physically accurate rigid-body dynamics through a novel momentum-conservation constraint and a modified velocity update. Additionally, we introduce a solver-agnostic benchmark with analytical solutions to evaluate physical accuracy. Using this benchmark, we show that PBD-R significantly outperforms PBD and achieves competitive accuracy with MuJoCo while requiring less computation.

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arXiv2026

Design, Mapping, and Contact Anticipation with 3D-printed Whole-Body Tactile and Proximity Sensors

Robots operating in dynamic and shared environments benefit from anticipating contact before it occurs. We present GenTact-Prox, a fully 3D-printed artificial skin that integrates tactile and proximity sensing for contact detection and anticipation. The artificial skin platform is modular in design, procedurally generated to fit any robot morphology, and can cover the whole body of a robot. The skin achieved detection ranges of up to 18 cm during evaluation. To characterize how robots perceive nearby space through this skin, we introduce a data-driven framework for mapping the Perisensory Space -- the body-centric volume of space around the robot where sensors provide actionable information for contact anticipation. We demonstrate this approach on a Franka Research 3 robot equipped with five GenTact-Prox units, enabling online object-aware operation and contact prediction.

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arXiv2026

Form-Fitting, Large-Area Sensor Mounting for Obstacle Detection

We introduce a low-cost method for mounting sensors onto robot links for large-area sensing coverage that does not require the sensor's positions or orientations to be calibrated before use. Using computer aided design (CAD), a robot skin covering, or skin unit, can be procedurally generated to fit around a nondevelopable surface, a 3D surface that cannot be flattened into a 2D plane without distortion, of a robot. The skin unit embeds mounts for printed circuit boards of any size to keep sensors in fixed and known locations. We demonstrate our method by constructing point cloud images of obstacles within the proximity of a Franka Research 3 robot's operational environment using an array of time of flight (ToF) imagers mounted on a printed skin unit and attached to the robot arm.

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arXiv2026

Moving On, Even When You're Broken: Fail-Active Trajectory Generation via Diffusion Policies Conditioned on Embodiment and Task

Robot failure is detrimental and disruptive, often requiring human intervention to recover. Our vision is 'fail-active' operation, allowing robots to safely complete their tasks even when damaged. Focusing on 'actuation failures', we introduce DEFT, a diffusion-based trajectory generator conditioned on the robot's current embodiment and task constraints. DEFT generalizes across failure types, supports constrained and unconstrained motions, and enables task completion under arbitrary failure. We evaluate DEFT in both simulation and real-world scenarios using a 7-DoF robotic arm. DEFT outperforms its baselines over thousands of failure conditions, achieving a 99.5% success rate for unconstrained motions versus RRT's 42.4%, and 46.4% for constrained motions versus differential IK's 30.9%. Furthermore, DEFT demonstrates robust zero-shot generalization by maintaining performance on failure conditions unseen during training. Finally, we perform real-world evaluations on two multi-step tasks, drawer manipulation and whiteboard erasing. These experiments demonstrate DEFT succeeding on tasks where classical methods fail. Our results show that DEFT achieves fail-active manipulation across arbitrary failure configurations and real-world deployments.

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arXiv2026

Dance2Hesitate: A Multi-Modal Dataset of Dancer-Taught Hesitancy for Understandable Robot Motion

In human-robot collaboration, a robot's expression of hesitancy is a critical factor that shapes human coordination strategies, attention allocation, and safety-related judgments. However, designing hesitant robot motion that generalizes is challenging because the observer's inference is highly dependent on embodiment and context. To address these challenges, we introduce and open-source a multi-modal, dancer-generated dataset of hesitant motion where we focus on specific context-embodiment pairs (i.e., manipulator/human upper-limb approaching a Jenga Tower, and anthropomorphic whole body motion in free space). The dataset includes (i) kinesthetic teaching demonstrations on a Franka Emika Panda reaching from a fixed start configuration to a fixed target (a Jenga tower) with three graded hesitancy levels (slight, significant, extreme) and (ii) synchronized RGB-D motion capture of dancers performing the same reaching behavior using their upper limb across three hesitancy levels, plus full human body sequences for extreme hesitancy. We further provide documentation to enable reproducible benchmarking across robot and human modalities. Across all dancers, we obtained 70 unique whole-body trajectories, 84 upper limb trajectories spanning over the three hesitancy levels, and 66 kinesthetic teaching trajectories spanning over the three hesitancy levels. The dataset can be accessed here: https://brsrikrishna.github.io/Dance2Hesitate/.

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arXiv2026

Design of a Robot-Assisted Chemical Dialysis System

Scientists perform diverse manual procedures that are tedious and laborious. Such procedures are considered a bottleneck for modern experimental science, as they consume time and increase burdens in fields including material science and medicine. We employ a user-centered approach to designing a robot-assisted system for dialysis, a common multi-day purification method used in polymer and protein synthesis. Through two usability studies, we obtain participant feedback and revise design requirements to develop the final system that satisfies scientists' needs and has the potential for applications in other experimental workflows. We anticipate that integration of this system into real synthesis procedures in a chemical wet lab will decrease workload on scientists during long experimental procedures and provide an effective approach to designing more systems that have the potential to accelerate scientific discovery and liberate scientists from tedious labor.

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