arXiv subjects

Dominik Merli

Publications and source records attributed to Dominik Merli.

14 recordsLinked to original sources

arXiv2026

Residual Observability and Attack Detectability in Encrypted OPC UA Traffic

OPC Unified Architecture (OPC UA) encryption conceals application-layer semantics and restricts intrusion detection to residual communication structure. Although machine learning-based intrusion detection systems (IDSs) can detect attacks in encrypted OPC UA traffic, the relationship between residual structural observability and attack detectability remains insufficiently understood. This paper presents an explanatory framework combining a structural observability profile, the Structural Leakage Score (SLS), controlled within-family and cross-family comparisons, phase-specific analysis, and dimension-ablation analysis. Jensen--Shannon divergence is used to characterize transport, temporal, and protocol-lifecycle dimensions, while the SLS summarizes the residual structural magnitude. Evaluation on an industrial private 5G testbed covers four attack families with progressively reduced nominal activity. SLS generally tracks within-family recall trends but does not reproduce cross-family detectability ordering. Interpreting these mismatches also requires temporal prevalence, inter-burst persistence, predictive utility, unique contribution, and redundancy. The framework complements conventional IDS metrics by relating detection outcomes to the magnitude, temporal distribution, and predictive role of observable structural evidence.

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arXiv2026

Impact of Benign Connectivity Variations on Intrusion Detection for Encrypted OPC UA Traffic in Industrial Private 5G Networks

Machine learning (ML)-based intrusion detection systems (IDSs) are increasingly used to monitor encrypted industrial communication. However, their behavior under realistic private 5G operating conditions remains insufficiently understood. This paper investigates the impact of benign connectivity variations on ML-based IDSs for encrypted Open Platform Communications Unified Architecture (OPC UA) traffic in industrial private 5G networks. Experimental results show that legitimate connectivity events can noticeably increase false positive activity despite the absence of attacks. Furthermore, elevated IDS anomaly scores frequently coincide with periods of control-plane (CP) activity associated with these events. The findings highlight the importance of considering CP context when interpreting IDS outputs in industrial private 5G environments.

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arXiv2026

An Experimental Study of Machine Learning-Based Intrusion Detection for OPC UA over Industrial Private 5G Networks

Industrial deployments increasingly rely on Open Platform Communications Unified Architecture (OPC UA) as a secure and platform-independent communication protocol, while private Fifth Generation (5G) networks provide low-latency and high-reliability connectivity for modern automation systems. However, their combination introduces new attack surfaces and traffic characteristics that remain insufficiently understood, particularly with respect to machine learning-based intrusion detection systems (ML-based IDS). This paper presents an experimental study on detecting cyberattacks against OPC UA applications operating over an operational private 5G network. Multiple attack scenarios are executed, and OPC UA traffic is captured and enriched with statistical flow-, packet-, and protocol-aware features. Several supervised ML models are trained and evaluated to distinguish benign and malicious traffic. The results demonstrate that the proposed ML-based IDS achieves high detection performance for a representative set of OPC UA-specific attack scenarios over an operational private 5G network.

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arXiv2025

Testbed and Software Architecture for Enhancing Security in Industrial Private 5G Networks

In the era of Industry 4.0, the growing need for secure and efficient communication systems has driven the development of fifth-generation (5G) networks characterized by extremely low latency, massive device connectivity and high data transfer speeds. However, the deployment of 5G networks presents significant security challenges, requiring advanced and robust solutions to counter increasingly sophisticated cyber threats. This paper proposes a testbed and software architecture to strengthen the security of Private 5G Networks, particularly in industrial communication environments.

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arXiv2022

Testbed for Functional Safety-Relevant Wireless Communication Based on IO-Link Wireless and 5G

In the field of industrial production automation, wireless networks support highly flexible manufacturing processes and enable technologies to set-up new production chains and future software businesses. The IO-Link Wireless (IOLW) protocol is an already established energy-efficient and cost-effective communication standard for smart sensor devices on the industrial shop floor, whereas the mobile communication standard 5G will be mainly applied for medium and long-range wireless communication applications promising low latency times and high reliability. Therefore, 5G with the coming enhancement of deterministic ultra-Reliable Low-Latency Communication (uRLLC) is combined with the robustness and low-latency performance characteristics of IO-Link Wireless. Features of both technologies are highly beneficial to realize even highly demanding safety-related applications. The presented testbed shall qualify wireless functional safety communication with respect to its Residual Error Probability (REP) and quantify the Probability of Failure per Hour (PFH).

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arXiv2022

On the Security of IO-Link Wireless Communication in the Safety Domain

Security is an essential requirement of Industrial Control System (ICS) environments and its underlying communication infrastructure. Especially the lowest communication level within Supervisory Control and Data Acquisition (SCADA) systems - the field level - commonly lacks security measures. Since emerging wireless technologies within field level expose the lowest communication infrastructure towards potential attackers, additional security measures above the prevalent concept of air-gapped communication must be considered. Therefore, this work analyzes security aspects for the wireless communication protocol IO-LinkWireless (IOLW), which is commonly used for sensor and actuator field level communication. A possible architecture for an IOLW safety layer has already been presented recently [1]. In this paper, the overall attack surface of IOLW within its typical environment is analyzed and attack preconditions are investigated to assess the effectiveness of different security measures. Additionally, enhanced security measures are evaluated for the communication systems and the results are summarized. Also, interference of security measures and functional safety principles within the communication are investigated, which do not necessarily complement one another but may also have contradictory requirements. This work is intended to discuss and propose enhancements of the IOLW standard with additional security considerations in future implementations.

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arXiv2020

Analysis of Industrial Device Architectures for Real-Time Operations under Denial of Service Attacks

More and more industrial devices are connected to IP-based networks, as this is essential for the success of Industry 4.0. However, this interconnection also results in an increased attack surface for various network-based attacks. One of the easiest attacks to carry out are DoS attacks, in which the attacked target is overloaded due to high network traffic and corresponding CPU load. Therefore, the attacked device can no longer provide its regular services. This is especially critical for devices, which perform real-time operations in industrial processes. To protect against DoS attacks, there is the possibility of throttling network traffic at the perimeter, e.g. by a firewall, to develop robust device architectures. In this paper, we analyze various concepts for secure device architectures and compare them with regard to their robustness against DoS attacks. Here, special attention is paid to how the control process of an industrial controller behaves during the attack. For this purpose, we compare different schedulers on single-core and dual-core Linux-based systems, as well as a heterogeneous multi-core architecture under various network loads and additional system stress.

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arXiv2019

Network Scanning and Mapping for IIoT Edge Node Device Security

The amount of connected devices in the industrial environment is growing continuously, due to the ongoing demands of new features like predictive maintenance. New business models require more data, collected by IIoT edge node sensors based on inexpensive and low performance Microcontroller Units (MCUs). A negative side effect of this rise of interconnections is the increased attack surface, enabled by a larger network with more network services. Attaching badly documented and cheap devices to industrial networks often without permission of the administrator even further increases the security risk. A decent method to monitor the network and detect "unwanted" devices is network scanning. Typically, this scanning procedure is executed by a computer or server in each sub-network. In this paper, we introduce network scanning and mapping as a building block to scan directly from the Industrial Internet of Things (IIoT) edge node devices. This module scans the network in a pseudo-random periodic manner to discover devices and detect changes in the network structure. Furthermore, we validate our approach in an industrial testbed to show the feasibility of this approach.

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arXiv2019

LICSTER -- A Low-cost ICS Security Testbed for Education and Research

Unnoticed by most people, Industrial Control Systems (ICSs) control entire productions and critical infrastructures such as water distribution, smart grid and automotive manufacturing. Due to the ongoing digitalization, these systems are becoming more and more connected in order to enable remote control and monitoring. However, this shift bears significant risks, namely a larger attack surface, which can be exploited by attackers. In order to make these systems more secure, it takes research, which is, however, difficult to conduct on productive systems, since these often have to operate twenty-four-seven. Testbeds are mostly very expensive or based on simulation with no real-world physical process. In this paper, we introduce LICSTER, an open-source low-cost ICS testbed, which enables researchers and students to get hands-on experience with industrial security for about 500 Euro. We provide all necessary material to quickly start ICS hacking, with the focus on low-cost and open-source for education and research.

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arXiv2019

A Secure Dual-MCU Architecture for Robust Communication of IIoT Devices

The Industrial Internet of Things (IIoT) has already become a part of our everyday life be it water supply, smart grid, or production, IIoT is everywhere. For example, factory operators want to know the current state of the production line. These new demands for data acquisition in modern plants require industrial components to be able to communicate. Nowadays, network communication in Industrial Control Systems (ICSs) is often implemented via an IP-based protocol. This intercommunication also brings a larger attack surface for hackers. If an IIoT device is influenced by attackers, the physical process could be affected. For example, a high network load could cause a high Central Processing Unit (CPU) load and influence the reaction time on the physical control side. In this paper, we introduce a dual Microcontroller Unit (MCU) setup to ensure a resilient controlling for IIoT devices like Programmable Logic Controllers (PLCs). We introduce a possible solution for the demand of secure architectures in the IIoT. Moreover, we provide a Proof of Concept (PoC) implementation with a benchmark and a comparison with a standard PLC.

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arXiv2019

Efficient Intrusion Detection on Low-Performance Industrial IoT Edge Node Devices

Communication between sensors, actors and Programmable Logic Controllers (PLCs) in industrial systems moves from two-wire field buses to IP-based protocols such as Modbus/TCP. This increases the attack surface because the IP-based network is often reachable from everywhere within the company. Thus, centralized defenses, e.g. at the perimeter of the network do not offer sufficient protection. Rather, decentralized defenses, where each part of the network protects itself, are needed. Network Intrusion Detection Systems (IDSs) monitor the network and report suspicious activity. They usually run on a single host and are not able to capture all events in the network and they are associated with a great integration effort. To bridge this gap, we introduce a method for intrusion detection that combines distributed agents on Industrial Internet of Things (IIoT) edge devices with a centralized logging. In contrast to existing IDSs, the distributed approach is suitable for industrial low performance microcontrollers. We demonstrate a Proof of Concept (PoC) implementation on a MCU running FreeRTOS with LwIP and show the feasibility of our approach in an IIoT application.

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arXiv2019

CoRT: A Communication Robustness Testbed for Industrial Control System Components

The number of interconnected devices is growing constantly due to rapid digitalization, thus providing attackers with a larger attack surface. Particularly in critical infrastructures and manufacturing, where processes can be observed and controlled remotely, successful attacks could lead to high costs and damage. Therefore, it is necessary to investigate Industrial Control System (ICS) devices like Programmable Logic Controllers (PLCs) to make these sectors more secure. One possible attack vector is the exploitation of the network communication of devices. Thus, a robust communication system is essential to ensure security. Unfortunately, the high demand for real-world ICSs makes it difficult to assess component security during its runtime. However, this is possible in a research testbed where tests could be done and analyzed in a safe environment. In this paper, we introduce our testbed and measurement methods for communication robustness test research of ICS components.

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arXiv2019

Efficient Passive ICS Device Discovery and Identification by MAC Address Correlation

Owing to a growing number of attacks, the assessment of Industrial Control Systems (ICSs) has gained in importance. An integral part of an assessment is the creation of a detailed inventory of all connected devices, enabling vulnerability evaluations. For this purpose, scans of networks are crucial. Active scanning, which generates irregular traffic, is a method to get an overview of connected and active devices. Since such additional traffic may lead to an unexpected behavior of devices, active scanning methods should be avoided in critical infrastructure networks. In such cases, passive network monitoring offers an alternative, which is often used in conjunction with complex deep-packet inspection techniques. There are very few publications on lightweight passive scanning methodologies for industrial networks. In this paper, we propose a lightweight passive network monitoring technique using an efficient Media Access Control (MAC) address-based identification of industrial devices. Based on an incomplete set of known MAC address to device associations, the presented method can guess correct device and vendor information. Proving the feasibility of the method, an implementation is also introduced and evaluated regarding its efficiency. The feasibility of predicting a specific device/vendor combination is demonstrated by having similar devices in the database. In our ICS testbed, we reached a host discovery rate of 100% at an identification rate of more than 66%, outperforming the results of existing tools.

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arXiv2015

A new Definition and Classification of Physical Unclonable Functions

A new definition of "Physical Unclonable Functions" (PUFs), the first one that fully captures its intuitive idea among experts, is presented. A PUF is an information-storage system with a security mechanism that is 1. meant to impede the duplication of a precisely described storage-functionality in another, separate system and 2. remains effective against an attacker with temporary access to the whole original system. A novel classification scheme of the security objectives and mechanisms of PUFs is proposed and its usefulness to aid future research and security evaluation is demonstrated. One class of PUF security mechanisms that prevents an attacker to apply all addresses at which secrets are stored in the information-storage system, is shown to be closely analogous to cryptographic encryption. Its development marks the dawn of a new fundamental primitive of hardware-security engineering: cryptostorage. These results firmly establish PUFs as a fundamental concept of hardware security.

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