Microstructure, tensile behavior and cyclic bendability of directly extruded biodegradable Zn, Zn-Mg and Zn-Mg-Sr wires
Zinc-based alloys are promising biodegradable implants, yet the trade-off between strength, ductility, and bendability in thin-wire form remains poorly understood. To address this, pure Zn (PZ), Zn-0.15Mg (ZM), and Zn-0.8Mg-0.2Sr (ZMS) wires of ~290 um diameter were produced by direct extrusion, and their microstructure, texture, tensile, and bending behavior were characterized. Mg2Zn11 and SrZn13 phases promoted particle-stimulated nucleation, refining the grain size from 35.8 um in PZ to 6.8 and 3.3 um in ZM and ZMS, respectively, weakening the basal-fiber texture, and raising the ultimate tensile strength at 37 °C from about 119 MPa for PZ to 291 and 334 MPa for ZM and ZMS, respectively. PZ deformed through twin transmission across weakly misoriented grains, producing serrated stress drops in tensile curves, with further straining accommodated by non-basal slip. ZM showed a single, aging-sensitive stress drop from localized twin nucleation and particle cracking, while ZMS showed distributed particle cracking without associated stress drops, consistent with its higher elongation to failure of 19 % at 37 °C. Mechanical properties remained broadly stable after 20 days of aging at 37 °C, with no measurable change in the nanoscale precipitates after 7 days. All compositions, however, showed markedly poor cyclic bendability accompanied by a twinning-detwinning mechanism directly observed by EBSD for the first time in zinc. These results establish single-step direct extrusion as a viable route to strong, fine-grained biodegradable Zn wires, while identifying poor bendability as the principal obstacle to bending-critical biomedical devices.