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arXiv · 2305.14190

Tunable Resins with PDMS-like Elastic Modulus for Stereolithographic 3D-printing of Multimaterial Microfluidic Actuators

Alireza Ahmadianyazdi·Isaac J. Miller·Albert Folch
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Abstract

Stereolithographic 3D-printing (SLA) permits facile fabrication of high-precision microfluidic and lab-on-a-chip devices. SLA photopolymers often yield parts with low mechanical compliancy in sharp contrast to elastomers such as poly(dimethyl siloxane) (PDMS). On the other hand, SLA-printable elastomers with soft mechanical properties do not fulfill the distinct requirements for a highly manufacturable resin in microfluidics (e.g., high-resolution printability, transparency, low-viscosity). These limitations restrict our ability to print microfluidic actuators containing dynamic, movable elements. Here we introduce low-viscous photopolymers based on a tunable blend of poly(ethylene glycol) diacrylate (PEGDA, Mw~258) and poly(ethylene glycol methyl ether) methacrylate (PEGMEMA, Mw~300) monomers. In these blends, which we term PEGDA-co-PEGMEMA, tuning the PEGMEMA-to-PEGDA ratio alters the elastic modulus of the printed plastics by ~400-fold, reaching that of PDMS. Through the addition of PEGMEMA, moreover, PEGDA-co-PEGMEMA retains desirable properties of highly manufacturable PEGDA such as low viscosity, solvent compatibility, cytocompatibility and low drug absorptivity. With PEGDA-co-PEGMEMA, we SLA-printed drastically enhanced fluidic actuators including microvalves, micropumps, and microregulators with a hybrid structure containing a flexible PEGDA-co-PEGMEMA membrane within a rigid PEGDA housing. These components were built using a custom "Print-Pause-Print" protocol, referred to as "3P-printing", that allows for fabricating high-resolution multimaterial parts with a desktop SLA printer without the need for post-assembly. SLA-printing of multimaterial microfluidic actuators addresses the unmet need of high-performance on-chip controls in 3D-printed microfluidic and lab-on-a-chip devices.

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Alireza Ahmadianyazdi, Isaac J. Miller, Albert Folch. 2024-01-17. Tunable Resins with PDMS-like Elastic Modulus for Stereolithographic 3D-printing of Multimaterial Microfluidic Actuators. https://doi.org/10.1039/d3lc00529a

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