Integrating moment tensor potentials with finite-element modeling for heat transfer prediction in FLiBe-based molten salt systems

Abstract

Molten fluoride salts are promising heat-transfer media for advanced molten salt reactors (MSRs), where reliable thermophysical property determination is critical for component design and safety. We present an integrated multiscale framework that couples machine-learning-driven atomistic simulations with finite-element (FE) modeling to predict the heat-transfer performance of FLiBe-based salts in a linear heat exchanger. At the atomistic scale, Moment Tensor Potentials (MTPs), actively trained on ab initio data, are developed for pure FLiBe (66-34 and 74-26 LiF-BeF2 mol%), FLiBe-LaF3, and FLiBe-UF4. These potentials are used in molecular dynamics simulations to obtain temperature- and composition-dependent transport properties (density, viscosity, thermal conductivity, and isobaric heat capacity), which are mapped as inputs to a three-dimensional FE model of the experimental thermal loop. The FE model with literature transport properties reproduces the experimental heat-transfer behavior of pure FLiBe to within 10% in the laminar regime and 18% in the transitional and turbulent regimes, validating the end-to-end pipeline for this composition. The same model with MTP-MD-derived transport properties systematically overestimates the heat-transfer coefficient by 25-28%, an offset consistent with the MTP-MD biases on thermal conductivity and viscosity. Applied to the ternary systems FLiBe-LaF3 and FLiBe-UF4 over 0-5 mol%, the MTP-MD-driven FE model predicts a mean reduction in heat-transfer efficiency of 8-11% relative to pure FLiBe, with UF4 exhibiting the strongest effect. The qualitative ordering of the three systems is the more robust result; the absolute value of the 8-11% figure is contingent on the MTP accuracy. The framework is complementary to high-temperature experiments and provides a physics-based pathway for the rapid screening of MSR coolant formulations.